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How to Choose the Right Automatic PCB Separator

I.C.T-5700 VS I.C.T-IR350: How to Choose the Right Automatic PCB Separator

When it comes to selecting an automatic PCB separator, the decision can be pivotal for your manufacturing process. We understand that precision, operational mode, speed, and cost-effectiveness are significant factors in this choice. In this comparison, we’ll explore the differences between two of our outstanding products, the I.C.T-5700 and the I.C.T-IR350, to help you make an informed decision.

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Off-Line VS On-Line Automatic PCB Separator Operation

The first decision you'll need to make is whether you require off-line or on-line operation. The I.C.T-5700, an off-line PCB separator, is manually operated, making it an excellent choice for applications where human intervention is readily available. On the other hand, the I.C.T-IR350 is an on-line PCB Routing Machine, designed for continuous operation without the need for constant manual control. However, it pairs with a Placement machine for seamless operation. Your choice here depends on the level of automation your process demands.

Precision Prowess

Precision is often a critical consideration in PCB separation. The I.C.T-5700 boasts an impressive ±0.05mm accuracy. The I.C.T-IR350 automatic PCB separator, while highly accurate at ±0.08mm, slightly trails behind in this category. If precision is your top priority, the I.C.T-5700 might be the preferred choice for applications where every fraction of a millimeter counts.

Rotational Speed: Efficiency Matters

In the race for efficiency, rotational speed plays a significant role. The I.C.T-IR350 takes the lead with a maximum rotational speed of 80000rpm. In comparison, the I.C.T-5700 offers a slightly lower maximum speed of 60000rpm. The faster rotational speed of the I.C.T-IR350 translates to higher cutting efficiency, which can be a critical factor in high-volume manufacturing.

PCB Size Matters

Consider your PCB size requirements carefully. The I.C.T-IR350 is limited to PCBs with a maximum size of 300*350mm. In contrast, the I.C.T-5700 automatic PCB separator provides greater flexibility with three models to choose from:

  • I.C.T-5700M accommodates PCBs up to 290*350mm.
  • I.C.T-5700L supports larger PCBs, up to 350*450mm.
  • I.C.T-5700LL caters to the largest PCBs, measuring up to 450*500mm.

If your applications involve varying PCB sizes, the I.C.T-5700 offers the versatility to handle different dimensions.

Versatile Platforms for Large PCBs

Both the I.C.T-5700 and I.C.T-IR350 automatic PCB separators feature two platforms and a milling cutter. If you’re dealing with exceptionally large PCBs that exceed the maximum size, the I.C.T-5700 offers a unique advantage. It allows the merging of two platforms into one, enhancing operational flexibility. This feature can be a game-changer for industries that frequently work with oversized PCBs.

Budget Considerations

Cost-effectiveness is a significant factor in any manufacturing decision. If you’re working within budget constraints, the I.C.T-5700 generally offers a more cost-effective solution, making it an appealing choice for various industries. Assess your budget and financial considerations to find the best fit for your business.

Industry Applications

While both machines serve various industries, it's essential to understand their primary applications. The I.C.T-IR350 is frequently employed in smartphone production lines due to its online operation capabilities, where efficiency and continuous operation are vital. In contrast, the I.C.T-5700’s versatility makes it suitable for a broader range of applications. Consider the specific industry requirements and the operational mode that aligns with your production processes.

Your Precision, Your Choice

The choice between the I.C.T-5700 and I.C.T-IR350 comes down to your specific needs and priorities. For superior precision, consider the I.C.T-5700. If efficiency, flexibility, and continuous operation are paramount, the I.C.T-IR350 is your ideal companion. Our team is ready to help you make an informed decision that empowers your PCB production. Get in touch with us today to discuss your requirements and discover which automatic PCB separator aligns with your manufacturing objectives. Make the choice that empowers your PCB production.

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